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Recycling Solutions for

LC Displays

URT provides dismantling workstations for the safe processing of LCD displays, including mercury removal in compliance with TRGS 900.

Our Solution in Detail

With the transition from CRT to LC flat panel displays, the requirements for safe and compliant recycling have increased significantly. In particular, mercury containing backlight components require controlled and specialised treatment processes. URT has developed a solution that combines occupational safety, environmental protection and high material recovery rates in a single process concept.

360° Service

  • Engineering

    Wir machen Ihre Anlage zukunftsfähig – mit strategischer Skalierung, Erweiterungen und technischem Consulting für kommende Anforderungen.

  • Design

    Wir machen Ihre Anlage zukunftsfähig – mit strategischer Skalierung, Erweiterungen und technischem Consulting für kommende Anforderungen.

  • Comissioning

    Wir machen Ihre Anlage zukunftsfähig – mit strategischer Skalierung, Erweiterungen und technischem Consulting für kommende Anforderungen.

  • After Sales & Support

    Wir machen Ihre Anlage zukunftsfähig – mit strategischer Skalierung, Erweiterungen und technischem Consulting für kommende Anforderungen.

  • Shredding Tech. & Cutting Units Support

    Wir machen Ihre Anlage zukunftsfähig – mit strategischer Skalierung, Erweiterungen und technischem Consulting für kommende Anforderungen.

  • Further Consulting & Upscaling

    Wir machen Ihre Anlage zukunftsfähig – mit strategischer Skalierung, Erweiterungen und technischem Consulting für kommende Anforderungen.

Recyclinganlagen

  • Lithium Ionen Batterie

    Wir machen Ihre Anlage zukunftsfähig – mit strategischer Skalierung, Erweiterungen und technischem Consulting für kommende Anforderungen.

  • Altkühlgeräte

    Wir machen Ihre Anlage zukunftsfähig – mit strategischer Skalierung, Erweiterungen und technischem Consulting für kommende Anforderungen.

  • LCD Displays

    Wir machen Ihre Anlage zukunftsfähig – mit strategischer Skalierung, Erweiterungen und technischem Consulting für kommende Anforderungen.

  • Haushaltsklein- und Großgeräte

    Wir machen Ihre Anlage zukunftsfähig – mit strategischer Skalierung, Erweiterungen und technischem Consulting für kommende Anforderungen.

  • CRT Monitore

    Wir machen Ihre Anlage zukunftsfähig – mit strategischer Skalierung, Erweiterungen und technischem Consulting für kommende Anforderungen.

Our Recycling Process for LCD Displays

1.

Identification of End-of-Life Equipment

Returned LCD devices are identified from mixed input streams and inspected for design type and potential damage.

2.

Safe Manual Dismantling

Removal takes place at a dedicated safety dismantling workstation. Even if tubes are damaged or break during dismantling, a specially developed filtration system with mercury capture ensures safe working conditions and keeps exposure within permitted limits.

3.

Controlled Shredding of Capillaries

The removed tubes are safely shredded in a specially developed capillary shredder.

4.

Mercury Recovery

In the final step, the contained mercury is recovered in a dedicated distillation unit, enabling compliant and environmentally sound handling.

Key Advantages of our LCD Display Recycling Solutions

  • Reduction of Operating Costs

    By integrating all key process steps, from depollution and mechanical processing to emission compliant exhaust air treatment, transport and disposal costs are significantly reduced. Robust equipment and low maintenance plant technology enable stable long term operation.

  • Efficient Use of Energy Potential

    Heat recovery systems, for example from motor heat or exhaust air streams, enable internal use of thermal energy. This increases energy self sufficiency and reduces external energy demand.

  • Integrated Safety and Emission Control

    Enclosed process areas, precise extraction systems, differentiated explosion protection including optional inertisation, and exhaust air treatment in compliance with regulatory requirements (TA-Luft) ensure maximum operational safety, even when handling critical or reactive materials.

  • High Quality Output Fractions

    Separation and shredding technologies enable targeted material separation of ferrous and non ferrous metals, plastics, glass and other materials. The output can be directly used as secondary raw material or qualified for downstream treatment.

  • Automation and Digital Process Reliability

    All relevant process parameters, including temperature, pressure, flow rates and exhaust air values, are continuously monitored, documented and visualised via SCADA and HMI interfaces. This enables stable process control, reduced operator intervention and targeted data analysis for plant optimisation.

Services

Wir beraten Sie, planen und bauen Ihre individuelle Recyclinganlage für LCD Displays – entsprechend der geschäftlichen Ziele Ihres Unternehmens und konform mit den gesetzlichen Vorgaben Ihres Landes.

Engineering and Commissioning

  • 1.

    Engineering

    Every successful project is based on a thorough analysis of material flows, site conditions and all technical, economic and regulatory requirements.

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  • 2.

    Design

    We design efficient, safe and durable recycling plants tailored to the input materials and individual objectives.

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  • 3.

    Commissioning

    Manufacturing, installation and commissioning are handled by experienced specialists, followed by operator training to ensure safe, efficient and autonomous operation from day one.

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Maintenance and Upscaling

  • 4.

    After Sales & Support

    Dedicated specialists provide on site and online maintenance, technical support, process optimisation and global spare parts supply to ensure high plant availability.

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  • 5.

    Shredding Tech. & Cutting Units Support

    We provide servicing and replacement of shredder cutting units, including rental solutions with short lead times.

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  • 6.

    Further Consulting & Upscaling

    We future proof recycling plants through strategic scaling, plant extensions and technical consulting for future requirements.

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Efficient recycling starts with the right plant.

Contact us for an initial consultation regarding your specific requirements.