Case Study

RE.LION.BAT. Circular GmbH

Key Facts:

Greenfield project with plant-integrated building design

Project Data

Client:

Re.Lion.Bat Circular GmbH

Location:

Meppen, Germany

Recycling Category:

Lithium-Ionen Batterien

Applications:

Lithium-ion batteries (EV, stationary storage, consumer electronics)

Plant Capacity:

4 t/h

Staff per shift:

approx. 6–10

Special engineering scope:

Greenfield project with plant-integrated building design

Recovered materials:

Black mass, aluminium, copper, steel, plastics

Compliance:

TA-Luft

Project Description

Re.Lion.Bat Circular GmbH operates one of the largest lithium-ion battery recycling plants in Europe, engineered and commissioned by URT. The facility is designed for the processing of lithium-ion batteries from electric vehicles, stationary storage systems and consumer batteries under continuous industrial operating conditions.

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The plant is configured for a processing capacity of 4 tonnes per hour. Batteries are mechanically processed under a nitrogen atmosphere, followed by vacuum drying for controlled removal and condensation of volatile components. The dried material is subsequently separated into defined output fractions, including ferrous and non-ferrous metals, plastics and black mass with recovery rates exceeding 98%.

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The plant was implemented in a purpose-built facility, with the building layout designed around the process requirements. This greenfield project forms the basis for URT’s current standardised plant design.

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Customer Feedback

With URT, we found the right partner for our project — delivering technical excellence, a solution oriented approach in execution and reliable communication at all times.

Christoph Homann

RE.LION.BAT. Circular GmbH